Coke Oven Battery Solution
Coke Oven Battery Solution
Turnkey coke oven automation platform with intelligent optimization and monitoring.
±10 °C
Temperature Stability
100%
Process Automation
Level 2
System Standard
Zero
Manual Errors
INTEGRATION
Integrated Automation Platform
Eagle Coke™ serves as a comprehensive Control, Management, and Information Platform designed specifically for the rigorous demands of Coke Oven Batteries. It operates as a complete turnkey solution, seamlessly managing critical operations such as Oven Identification via RADAR technology and the precise positioning of Pusher, Charging, and Loco cars.
Beyond basic machine control, the system employs Non-Line-of-Sight UHF Radio Communication to facilitate robust machine interlocking and grouping. This ensures a cohesive operational environment where scheduling, heating control, and plant-wide IT networking work in perfect synergy to streamline production and enhance safety.
OPTIMIZATION
Advanced Process Optimization
At the heart of the system lies a sophisticated Decision Matrix Algorithm capable of autonomously handling abnormal or irregular oven pushing and charging operations. By utilizing advanced mathematical models for flue temperature control, the platform effectively minimizes vertical flue temperature variations to within ±10 °C, ensuring thermal stability across the battery.
This fully automatic control eliminates manual errors while optimizing gas flow and pause times. The result is a highly stable heating process that not only saves energy through optimum heat supply models but also ensures consistent, superior Coke quality throughout the production cycle.
INTELLIGENCE
Intelligent Asset Management
Eagle Coke™ distinguishes itself with a deep-dive condition monitoring system—a feature rarely found in standard Level 2 offerings. By providing continuous insights into failure reasons and refractory health, including temperature profiles of walls and flue nozzle status, the system enables proactive maintenance that significantly extends the operational life of the battery.
Environmental stewardship is equally prioritized through precise waste gas monitoring and combustion efficiency controls. By optimizing the oxygen content in waste gas, the solution drastically reduces exhaust emissions, smoke, and dust pollution, ensuring compliance with environmental standards while improving the overall Coking index.
EFFICIENCY
Dynamic Production Efficiency
To maximize productivity, the platform utilizes mathematically modeled dynamic scheduling algorithms. These intelligent systems balance complex variables such as battery lifetime, energy consumption, and quality targets to generate the optimum production plan, adapting in real-time to changing operational constraints.
Operators interact with this complex data through a modern, modular expert system featuring a "Dashboard" concept instead of classical HMIs. This user-friendly visualization provides clear, actionable data at a glance, creating better synergy between different inter-battery functions and reducing the cognitive load on plant operators.
